Natural Fiberfill Comparison Results - Part One: Costs and Sources

As promised, I have made a number of test dolls each stuffed with a different natural plant or animal stuffing and have been putting them through several tests for ease of use, feel of the doll, weight, and washability.

This is the first of a three part comparison of the stuffings.

Part One - Costs and Sources

Part Two - Texture/ Ease of Use

Part Three - Washability

In 1965, Victor Danberg filed for US patent for a stuffed toy filled with polyester fiberfill. He made claims about its washability and lightweight durability. At this time many stuffed toys were filled with kapok which according to the file tended to mildew. Mr. Danberg also compares the plastic fiber to other natural fills which tend to absorb wash water and remain wet for a long period after washing.

Space age, clean and sterile, plentiful, factory produced: these were highly regarded qualities born of the post-war boom years. With a growing middle class came a growing household appliance industry. Automatic clothes washing machines were more the norm than the luxury although it took automatic driers longer to become a household standard. The toxicity of plastics manufacturing was not yet known. And the toxicity of their use was not considered.

These days, consumers are better informed. We are well-aware of the toxicity of plastics, both in their manufacture and in their use. Polyester fiberfill, while considered inert in its final form, is registered with the US Toxic Substances Control Act for, although it is considered unlikely to be inhaled or ingested, inhalation and ingestion are not without serious health risks which are clearly stated in that registry.

Natural craft stuffings tend to be more expensive than plastic fiberfill. In many cases, however, less stuffing can be used per item bringing the final cost of use closer than expected. 

The list below is not exhaustive. If you know of sources for natural fills, please leave the information in the comments below or email me and I will add the source to the list.

Where to buy natural fiberfill:

(when based in the US, listed in US$. When based in Australia, listed in AU$)

BAMBOO 

     Based in the US -

     Hancock's: Nature-Fil 12 oz. $15 (current special at $6.74)

CORN

     Based in the US -

     Amazon: Mountain Mist 12 oz. 12.83/ 3 lbs. $29  GMO product

     Fairfield: Nature-Fil 12 oz. $13  GMO product

     Based in AU - 

     Innergreen: Corn Toy Fill 5 kg $95./ 10 kg $150 Non-GMO product

     EcofillingAustralia: Corn Fibre Fill 500 gm $20/ 1 kg $40 Non-GMO product

COTTON

     Based in the US -

     HoneybGood.com: Organic cotton fill $11.40 per lb.

     NearSea Naturals: $10.48 1.88 lbs.

     Based in AU -

     EcoFillingAustralia: Organic cotton fill $17.50 500 gm/ $35 1 kg

     Based in UK:

     Mohair Bear Making Supplies: 200 gm 3 pounds/ 500 gm 4 pounds/ 1 kg 7.42/ 2 kg 12 pounds

EUCALYPTUS

     Based in AU -

     EcoFillingAustralia: Eucalyptus toy fill $20 500 gm/ $40 1 kg

HEMP

    Based in US -

    NearSea Naturals: Hemp fibers .13 lb $2.57

    Based in AU -

    HempWA.com: must contact their retailers for prices

    EcoFillingAustralia : 500 gm $20/ 1 kg $40

KAPOK

    Based in US -

    Amazon: 5 lbs. $40

    Based in AU -

    EcoFillingAustralia : 500 gm $40/ 1 kg $80

    Kapok.com.au: 100gm $10/ 1 kg $79

WOOL TOPS/BOLUS

    Based in US -

    NearSea Naturals: bolus 1.13 lbs. $19.25

    Based in AU -

    EcoFillingAustralia: 500 gm $15/ 1 kg $30

WOOL CARDED FLEECE

    Based in US -
    West Earl Woolen Mill: 1 lb. about $7 very soft and clean

    A Child's Dream Come True: 8 oz. $11.90/ 1 lb. $21.90

    Amazon: varies - 8 oz. $10/ 1 lb $23 - $32

    Based in AU:

    MorningStar Crafts www.morningstarcrafts.com.au:
        250 gm $10/ 500 gm $20

    Virginia Farms Woolworks: $22 1 kg

    EcoFillingAustralia: Merino carded fleece 5 kg $170/ 10 kg $320

Part Two of this comparison will compare the textures of the fills and ease of use in stuffing the dolls.

Here is Part Two and here is Part Three of the comparison results.

Eco-Friendly Fiberfill: Fact or Fiction?

 A lot of people are stating they use eco-friendly fiberfill in their toys and household products. But as yet, there is no measurable standard for the term eco-friendly. There is no carbon footprint marker. There are no maximum levels of waste produced in air, water, and landfills. And there is no requirement for biodegradability. Eco-friendly is a colloquial term only. There is no "there" there.

But there are products that are not harmful to the environment. So how should we choose? Here are some natural fibers and products.

• wool
• cotton
• down and feathers
• buckwheat
• kapok
• fabric, thread, and yarn scraps
• recycled denim insulation
• silk
• corn-based
• thistle down

Just because a product is natural does not always make it an eco-friendly choice. Case in point: NatureWorks corn-based fiberfill, while biodegradable and basically natural, is openly made from GMO corn products. For those for whom the GMO industry in general and Monsanto in particular is a red flag, corn-based eco-friendly fiberfill is simply not eco-friendly.

Bamboo has found a lovely following but now it has come to light that some bamboo harvesting is done unethically although there is a great deal of ethically managed bamboo as well. Additional concerns include claims of having naturally antibacterial properties, which bamboo has until it is highly processed and then it loses most of its antibacterial properties. This has led to companies adding synthetic antibacterial agents without reporting this to users of the product. Your bamboo stuffing may be clean and ethically made or it may be harvested improperly affecting local fauna adversely and coated with chemicals you didn't know were there.

Of course, plain old cotton isn't going to get away scot-free. Cotton is usually bleached which leaves a huge level of dioxin polluted waters in its wake. The cotton itself may have been grown saturated with pesticides. Natural cotton is not white. It may be yellow, brown, or green. Manufacturers heed your call for a clean-looking product and process and bleach and treat with toxic chemicals. But if you live near a cotton producer, chances are good you can purchase raw organic cotton for your crafts.

Mexico is a large producer of shredded denim insulation. This stuff is brilliant if not a complete mess to cut and use. But if you can get ahold of a bat or two of it, you could try it out.

PLA (polylactic acid) is the new watchword on eco-friendly fiberfill. read this Made from E. coli - I kid you not - PLA seems to use a much less polluting polymerization process than using oil waste. Still, it is new on the market and fermentation of E. coli as a renewable resource makes me wonder how much bacteria is entering the water table, but I'm hoping to see good results with this as long-term studies come in. CORRECTION: PLA is the same thing as the corn-fiber mentioned above. PLA is made from corn sugars. However, there is a new PLA material being made from E.coli.

Here's the ONE eco-friendly claiming fiberfill that will never be eco-friendly. Polyester fiberfill and/or recycled polyester fiberfill. Some people love the fact that poly fiberfill can be made from single use plastic water bottles. Some people think it is eco-friendly to manufacture plastic water bottles and then use and pollute the same amount of water to recycle those bottles into something else. Either way the carbon footprint is ridiculous and completely unnecessary.

Isn't it good to recycle? The question is faulty. It was a bad idea to use so much energy and throw so much pollution into air, water, and landfills to even make single serve plastic water bottles in the first place. We're not doing the world a favor by increasing the market for a polluter only to create nearly the same pollution a second time by reprocessing that synthetic and toxic substance. Eco-friendly would be to never have damaged the ecosystem in the first place. The only eco-friendly poly fiberfill is poly fiberfill that was never manufactured.

  
This brings me to my personal toy filling of choice: wool. Wool ignites at higher temperatures than cotton and synthetic fibers and has a lower rate of flame spread. It does not melt or drip causing burns or release highly toxic gasses into the air when burning as synthetic fibers do. 

Wool is considered to be naturally hypoallergenic because it is naturally mold resistant and is not as friendly an environment for dust mites which are the actual cause of many allergic reactions in people. Synthetic materials retain your sweat and encourage mold and dust mites and their droppings. 

Wool is an insulator and warms up next to the body making dolls comforting to hold and snuggle yet it moves moisture away naturally, without holding it to become a bacterial or fungal breeding ground. Wool is completely renewable. Sheep need shearing.

Wool alcohols in lanolin can be irritating to some people, that's a fact, but poly fiberfill can also cause skin irritation. Nothing is right for everyone. But sheep and organic cotton fields don't pollute our planet the way plastics manufacturing does.

Conclusion?  Plastics are the alternative. They were introduced less than 100 years ago. You don't have to look for "natural alternatives". Nature is the norm, not the alternative.
Cotton and wool have long been fibers of choice. Easily renewable. Can be organically produced. Bleaching not necessary. Warming in the hands and next to the skin. There are many natural, truly eco-friendly, and available sources for toy and pillow stuffing. We can be selective in our choices and not believe the lies of the oil and plastics industries.

We've always had the means to fill toys and dolls safely. There are existing cloth dolls from the 1st century. (Roman doll above.) This proves it isn't necessary to use something that will NEVER degrade to create a lasting product.

This online shop http://www.ecofilling.com has eucalyptus stuffing, hemp stuffing, kapok, wool, cotton, and GMO-free corn stuffing. It is based in Australia. It's a woman-owned and run home business.

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